Dairy Flooring Solutions

At Stonhard, we provide exceptional flooring solutions tailored specifically for dairies. With innovative formulations designed to meet the demanding requirements of the dairy industry, our floors combat moisture, stains, chemicals, and wear, ensuring a reliable and hygienic surface. With exceptional durability and impact resistance, Stonhard flooring systems withstand the heavy loads and constant usage in dairy facilities. Additionally, our slip-resistant surfaces provide a safer environment, even in wet conditions. Our flooring systems are resistant to bacteria, mold, and the harsh chemicals commonly used in dairies, ensuring optimal hygiene for all areas of your facility, including—milking parlors, holding pens and feeding areas, processing and storage areas, and much more. 

Complying with industry standards, our installed floors meet state regulations from agencies such as USDA, OSHA, and the FDA. Count on Stonhard to deliver a specialized flooring solution that enhances the functionality and cleanliness of your dairy operations. 

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Stonhard Products Used in Dairies

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Stonclad UT

A state-of-the-art dairy requires state-of-the-art flooring to run efficiently and hygienically. Stonclad UT is designed specifically for dairy manufacturing spaces where raw milk is received in bulk tanks, pasteurization, separation, and homogenization and other processes including packaging, storage, and distribution take place. The right floor not only supports your day-to-day functions, but also your reputation by helping to reduce contamination.

Stonclad UT

A state-of-the-art dairy requires state-of-the-art flooring to run efficiently and hygienically. Stonclad UT is designed specifically for dairy manufacturing spaces where raw milk is received in bulk tanks, pasteurization, separation, and homogenization and other processes including packaging, storage, and distribution take place. The right floor not only supports your day-to-day functions, but also your reputation by helping to reduce contamination.

Stonclad UT
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Stonclad UR

Cold storage areas are critical to dairy facilities enabling the safe and effective storage of dairy products at controlled temperatures to maintain quality and freshness while extending shelf life. Proper design, temperature control, hygiene, and organization are essential for these spaces, as is the proper flooring system that will perform under low temperatures, hot water washdowns, and the day-to-day rigors of a busy dairy environment.

Stonclad UR

Cold storage areas are critical to dairy facilities enabling the safe and effective storage of dairy products at controlled temperatures to maintain quality and freshness while extending shelf life. Proper design, temperature control, hygiene, and organization are essential for these spaces, as is the proper flooring system that will perform under low temperatures, hot water washdowns, and the day-to-day rigors of a busy dairy environment.

Stonclad UR
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Stonclad UF

This dairy processing area is protected by high-performing, long-lasting Stonclad UF, a textured, troweled urethane mortar system that stands tough against abrasion, thermal shock and cycling, and chemicals. Stonclad UF can be installed quickly so your dairy avoids losing precious production time.

Stonclad UF

This dairy processing area is protected by high-performing, long-lasting Stonclad UF, a textured, troweled urethane mortar system that stands tough against abrasion, thermal shock and cycling, and chemicals. Stonclad UF can be installed quickly so your dairy avoids losing precious production time.

Stonclad UF

Flooring Requirements for Dairies

When it comes to dairy facilities, the choice of flooring material takes center stage, and urethane floors emerge as the prime selection due to their exceptional attributes: 

  • Durability: Urethane flooring showcases remarkable durability, effectively withstanding the rigorous demands of dairy operations. It remains resilient in the face of heavy machinery, constant foot traffic, and bustling activity, ensuring a dependable flooring solution that can withstand the test of time. 

  • Thermal Stability: The thermal stability of urethane flooring is particularly advantageous in dairy settings, where varying temperatures from refrigeration to milk processing are a constant. This feature enables the floor to endure abrupt temperature changes without developing cracks or deformations. 

  • Chemical-Resistance: Dairy environments involve exposure to an array of chemicals, cleaning agents, and dairy-related substances. Urethane floors offer superior chemical resistance, serving as a robust barrier against potential damage from spills and ensuring the longevity of the flooring system. 

  • Hygiene and Maintenance Ease: The seamlessness of urethane floors translates into a non-porous surface that facilitates effortless cleaning and maintenance. In dairy settings, where maintaining impeccable cleanliness and hygiene is paramount to prevent contamination and ensure product quality, this characteristic plays a pivotal role. Urethane floors are also naturally resistant to bacterial growth, enabling easy and effective sanitization in adherence to stringent industry standards. 

  • Slip-Resistance: Dairy floors are frequently exposed to moisture and spills, creating potential slip hazards. Urethane floors can be customized with slip-resistant textures or aggregates, enhancing traction and reducing the risk of slips and falls. This enhancement contributes significantly to fostering a safe and secure working environment for dairy staff. 

  • Seamless Integration: Urethane floors are poured in place, becoming an integral part of the dairy facility's infrastructure. The absence of seams minimizes the accumulation of debris, moisture, and contaminants, resulting in a uniform surface that is easy to clean and maintain. This seamless quality not only prevents potential contamination but also elevates overall dairy hygiene standards.

Certifications

Stonhard floors for food environments carry HACCP-International certification. Suppliers to the food industry, like Stonhard, can submit their products to be evaluated by HACCP International in order to acquire "food safe" certification under their guidelines. Having obtained this certification, facilities with Stonhard resinous floors in their dairies, can be assured that the installed product has met the strictest standards for use in food areas. Learn about this and our other certifications and memberships that support the environment and demonstrate our commitment to healthy products and the highest quality in manufacturing.

The Stonhard Difference

When you work with Stonhard, you work with us directly. We are both your floor's manufacturer and expert installer. We are with you every step of the way from the start of your project to its finish, including specifications, design, project management, final walkthrough, and service after the sale. Our reputation has been going strong for more than a century and we are committed to innovating specialized solutions to meet the needs of our customers. Learn more about Stonhard here.

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Testimonials

"It was a successful project and a great experience to work with Stonhard. The crew did a great job; it went really well."

- Project Manager, Meat Snack Manufacturer

"It was really great to work with the Stonhard team. It always comes back to the quality of the people you're working with and these guys probably cared even more about the floor than we did."

- Chief Operating Officer, Brewing Company

"We want floors that we will never have to replace again. The floors turned out fantastic and we have received nothing but positive comments since we installed them."

- President, Brewing Company

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    Please enter the zip code of your facility or project to find your local Territory Manager and/or Architectural & Design representatives.

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Corporate HQ: 1000 E. Park Ave.
Maple Shade, NJ 08052 USA
Call: 800.257.7953

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